AI-POWERED INDUSTRIAL INTELLIGENCE

FROM GATE TO OFFICE. AI-POWERED. ALL CONNECTED.

13 Intelligent Systems. 1 Unified Platform.

Transform your existing IP cameras into powerful AI engines for Safety, Security, Workforce and Industrial Operations.

Data Never Leaves Your Network (On-Premise)
ISO 27001 & SOC 2 Type II
DISH & Factory Act Audit Ready
Works with Existing IP Cameras
Real-time AI Detection
Live Alerts & Dashboards
Scalable & Secure
EXPLORE RIOS PLATFORM
SMART GATE
Vehicle & Driver Detection
ANPR + Gate Pass AI
AI ATTENDANCE
Face Recognition & Clock-In
100 Workers / Minute
SAFETY AI
PPE Compliance Detection
Helmet & Vest Alerts
CCTV SURVEILLANCE
24/7 AI Threat Monitoring
Intrusion & Fire Alerts
15+
Plants Live in MIDC / PCMC
50,000+
Workers Monitored Daily
1M+
Hours Processed
24hr
Audit Report Turnaround
QUANTIFIABLE PLANT AUTOMATION ROI

REPLACE MANUAL WORK WITH
100% AI AUTOMATION

Transform manual gate registers, biometric queues, contract worker audits, and safety inspections into automated 24/7 AI vision intelligence.

90.0%

Replace Manual Work

Eliminates paper logs, manual headcounts, biometric bottlenecks & compliance checks.

100.0%

AI Automation

Automated real-time CCTV analysis, face recognition, vehicle logs & audit reporting.

100/min

Multi-Face Clock-In

10x faster attendance processing than traditional biometric machines without queues.

0%

Ghost Worker Fraud

Prevents proxy punching, contractor over-billing, and unverified personnel entry.

AI Security & Safety Solutions
AI SECURITY & SAFETY SOLUTIONS

FROM FACTORY GATE
TO ADMIN OFFICE !

WE'VE GOT EVERYTHING COVERED !!

Managing a manufacturing plant means juggling workforce compliance, shop-floor safety, gate security, and administrative efficiency every day. RIOS is an AI-powered smart factory management platform built exclusively for manufacturing industries. From eliminating biometric attendance queues and enforcing real-time PPE compliance to automating contract labour billing and digitising factory gates, RIOS delivers everything under one connected platform. It replaces manual processes with intelligent automation that reduces costs, strengthens compliance, and gives plant heads complete operational visibility — without replacing existing infrastructure.

REQUEST A SECURITY AUDIT
AI-Powered Workforce Management for Manufacturing Plants / Clocking up to 100 workers per minute / 10x faster than traditional biometric machines / Real-Time Factory Safety Monitoring with 21+ AI Capabilities / Detects PPE violations, fire and smoke, unauthorised access, worker falls etc / AI-powered emergency assembly headcount / Factory Act, DISH, and ISO safety compliance standards every shift, every day / Automatic blacklist detection / Audit-ready digital record for every person and vehicle / Statutory compliance filing, and BRSR/ESG reporting / AI-generated RFQs, automated PF/ESI calculations / Threat Intelligence

OUR AI SOLUTIONS

13 AI-POWERED SYSTEMS. ONE INTELLIGENT PLATFORM

AI Command Center Visual
LIVE AI FEED
Workers Detected
1,248
Attendance Rate
98.8%
Processing Speed
100/min
Accuracy
99.9%

AI ATTENDANCE MANAGEMENT

Advanced facial recognition attendance system that eliminates buddy punching and manual processes. Real-time tracking, automated reports and seamless HR integration.

Face Recognition Anti-Spoofing Real-time Sync HR Integration
01. AI Attendance System
100/min
AI Attendance

Eliminates biometric queues with real-time multi-face recognition up to 100 workers/min.

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02. Intelligent CCTV
21 Guards
Intelligent CCTV

Monitors 50+ camera feeds 24/7 with zero human fatigue and instant hooter alarms.

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03. AI PPE & Safety
99.8% Accuracy
AI PPE Safety

Detects missing helmets, vests, and gloves in 10 seconds with timestamped photo logs.

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04. Gate Management
Automated
Gate Management

Controls boom barriers, turnstiles, and visitor entry with automatic RFID & face verification.

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05. CLMS System
Zero Proxy
CLMS

Ties face-matched floor counts directly to vendor billing, eliminating ghost worker fraud.

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06. Visitor Management
Contactless
Visitor Management

QR pre-registration, instant host WhatsApp alerts & digital pass generation.

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07. Transport (ANPR)
ANPR 99.5%
ANPR Transport

Automated number plate recognition, driver face validation & weighbridge sync.

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08. Vendor Management
ERP Sync
Vendor Management

Digitises vendor gate passes, material inward logs, and SAP/Tally inventory updates.

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09. Inventory Tracking
Real-Time
Inventory Tracking

AI visual stock counting, barcode-free pallet tracking & automated low-stock alerts.

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10. Voice AI Assistant
Hands-Free
Voice AI

Allows plant managers to query attendance, safety status & inventory via voice commands.

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11. Fire & Smoke Alerts
< 5 Sec Alert
Fire Alerts

Visual CCTV detection of sparks, smoke, and flame before traditional thermal sensors trigger.

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12. Assembly Point Headcount
Emergency
Assembly Headcount

Instant camera headcount at emergency assembly points with automated missing person flags.

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13. RIOS AI Core Platform
Centralized
RIOS Core

Unified neural engine powering multi-plant dashboards, ESG reporting & on-premise privacy.

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INTELLIGENT SOLUTIONS FOR SCIENTIFIC PROGRESS

AI Consulting

Custom AI models and expert guidance for research and industrial operational goals.

Data Analysis

Unlock real-time plant insights with advanced machine learning stream algorithms.

Modeling & Simulation

Accelerate R&D with 3D digital twins and predictive manufacturing simulation.

AI Automation

Streamline lab & shop floor tasks with automated intelligent 24/7 vision workflows.

Workforce AI Training

Hands-on AI workshops and interactive modules to upskill engineering & plant teams.

AI Vision Research

Next-gen vision models, edge neural chips, and continuous industrial safety research.

How It Works

Build powerful AI automations in three simple steps

01

Connect Your Systems

Seamlessly integrate all your apps, tools, and databases. AI-powered connectors sync your data securely and efficiently.

02

Train & Automate

Set up rules, triggers, and workflows once. The AI learns from your data, automates repetitive tasks, and continuously improves.

03

Monitor & Optimize

Launch workflows instantly and track performance in real-time. The AI constantly analyzes results and ROI.

ENTERPRISE INFRASTRUCTURE INTEGRATIONS

Integrations Made Simple Powered by AWS, Azure, Hostinger & Edge AI

AWS Cloud & S3

High-speed cloud AI processing, S3 video logs, and scalable serverless compute for multi-plant deployments.

Microsoft Azure

Enterprise AI vision model hosting, Azure AD single sign-on (SSO), and secure cloud infrastructure.

Hostinger VPS

Dedicated Linux VPS hosting, custom NGINX reverse proxies, and cost-optimized private server options.

CCTV & RTSP Cameras

Direct integration with Hikvision, Dahua, CP Plus, and existing IP CCTV cameras via RTSP video streams.

Biometrics & Turnstiles

Real-time sync with RFID turnstiles, biometric facial terminals, and automated gate barriers.

ERP & Databases

Seamless automated sync with SAP, Tally, PostgreSQL, SQL Server, and custom manufacturing ERP software.

Testimonials Glow Background

Testimonials

Proven on Indian Factory Floors MIDC & PCMC Plant Proof

RP
Rajesh Patil

Plant Head, MIDC Chakan Auto

Verified Pilot

"Replacing biometric machines with RIOS AI CCTV Attendance saved us 45+ minutes at every shift change. Zero biometric queues and 100% DISH audit readiness from day one."

SD
Sanjay Deshmukh

VP Operations, PCMC Unit

Verified Pilot

"RIOS AI PPE Detection catches missing helmets and safety gear in under 10 seconds. Timestamped photo logs eliminated non-compliance penalties."

VS
Vikram Shinde

Safety & CLMS Director

Verified Pilot

"Contractor ghost workers were costing us lakhs every month. RIOS face-matched floor counts tied directly to vendor billing eliminated proxy punching."

AK
Anil Kulkarni

IT & Security Head, Chemical Plant

Verified Pilot

"Because of strict data residency, cloud-only vendors were ruled out. RIOS On-Premise AI running on our local edge server kept 100% of video data inside our plant network."

DW
Daniel Wong

CTO, Manufacturing Group

Verified Pilot

This platform allowed us to deploy AI-driven automations without heavy engineering effort. ROI was visible within weeks.

Sophia Müller

Digital Lead

From AI decision-making to workflow automation, this solution accelerated our digital transformation roadmap significantly.

Ryan Thompson

Growth Engineer

AI automation helped us scale campaigns and customer journeys automatically while maintaining a personalized experience.

Isabella Rossi

Automation Consultant

The flexibility of AI workflows lets us automate complex business logic without writing heavy code or maintaining scripts.

Mohammed Ali

Enterprise Manager

Enterprise-grade automation with AI intelligence gave us reliability, speed, and measurable efficiency improvements.

FAQs

Frequently Asked Questions Everything You Need to Know

AI automation uses intelligent software to perform repetitive or complex tasks without human intervention. It helps businesses save time, reduce errors, and streamline workflows, allowing teams to focus on strategic projects that drive growth.

Tasks that are repetitive, data-driven, or rule-based are ideal for AI automation. Examples include data entry, email follow-ups, customer support responses, report generation, social media posting, and workflow management.

Absolutely! AI automation is scalable and can benefit businesses of all sizes. Small businesses can use it to save time on routine tasks, improve customer engagement, and compete with larger companies by increasing efficiency without adding extra staff.

Start by identifying repetitive or time-consuming tasks in your workflow. Then, choose an AI automation platform that fits your needs and integrate it into your systems. Begin with a few key tasks and gradually expand as you see results.

AI automation is designed to assist humans, not replace them. By handling repetitive tasks, AI allows employees to focus on creative, strategic, and high-value work, ultimately enhancing productivity and job satisfaction.

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